The Mariposa journey began here, invigorating the age-old Mexican
craft of glassblowing. We made it new by reshaping old bottles (even
glamorous Glitz) as modern glassware, bringing innovative forms and
textures to a process where little had changed in centuries, and
transforming the bubbly surfaces with our own fanciful designs.
Fortunately for us, in Mexico theres still a deposit on soft drink bottles, which recyclers sell to los vidrieros.
Coca-Cola glass has a great heft and a visual strength that stand up
well alongside quality ceramics. (When we want a greener glass, our
artisans use Sprite bottles as well.) The designs are all ours. The
work is done in a village near Guadalajara. The process involves big
furnaces of molten glass which run 24 hours a day: a scene of constant
din, heat, sweat, the chaos of people running around with 4-foot-long
blowpipes of molten glass.
Around each furnace are "glory holes
where a worker inserts his blowpipe. He gets a "gather of molten glass
on the end, pulls it out, rolls it on a slab of metal to even it. Then
hell push it up in the air, blow it, dip it, blow it again, ever
shaping it, always returning it to the slab. It never stops moving,
never cools.
Once it resembles a ball stuck on the blowpipe, its
passed on to a maestro who rolls the pipe on the arms of his workbench
to keep the glass moving. With tongs he makes a hole in the ball, opens
it, and works the piece. Hell keep returning it to the oven to keep it
malleable as he refines its shape. The maestros can turn out complex
shapes like lanterns with each one almost identical.
At last its
put in an oven with the rest of the days work. The piece slowly
progresses to ever cooler parts of the oven, and workers gradually bring
down the heat through the night. The next day the piece can be pulled
out, finished and cool.
The vidrieros and the etchers have an
odd relationship: one makes the glass, the other cuts it. Our vidrieros
have been blowing glass for fifty years, and for Mariposa since we began
more than two decades ago. Our etcher has worked with us nearly as
long. He fits a metal stencil over each piece, sandblasts the pattern
in, then grinds the details with the appropriate wheel. A glass takes
fifteen minutes; a lantern can easily take an hour.
And to answer a frequent question: all Vidrio is handblown from recycled glass . . . but not all Vidrio is etched.
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